Capabilities

We produce:

Gray Iron Castings: Class 30, 35 and 40.

Ductile Iron Castings: 65-45-12, 60-40-18, 80-55-06 and 100-70-03.

ADI, Low Temperature Ductile

Gray Iron from 100 to 4,500 lbs.

Ductile Iron from 100 to 2,500 lbs.

 

Casting Weights (enlarge image)

Flask Sizes:

Green Sand: Cope and Drag Jolt Squeeze - 24 x 36 up to 36 x 62 inches. (Designed to fit your product.)

No Bake: All flasks are custom designed with sizes up to 80 x 80 inches.

Melt Capacity of our Cupola and Electric Furnaces:

Gray Iron: 130 tons/daily

Ductile: 35 tons/daily (with room for expansion)

Our 135,000-sq.-ft. facility includes :

• Cupola and Electric Melt
• 40 Ton Holding Furnace
• 3 Green Sand Molding Lines
• 2 No Bake Lines Ð large cast
• 3 No Bake Core Make Lines
• Automated Process Control Techniques
• Extensive Handling Equipment
• Sand Lab
• Metrology
• Pattern Shop
• Cleaning

Value Added Services

Badger maintains a high quality supplier base to accommodate Tier 1 functions. Supplier Approval Process, detailed specifications, financial strength and dedicated working relationships are some of the critical aspects of Tier 1. Primary Tier 1 activities are Paint, Heat Treat, Machining and assembly.