Yes. Badger Foundry produces gray iron castings ranging from 100 lbs. to 4,500 lbs. using both No-Bake and Green Sand molding processes. Gray iron grades available include Class 25, Class 30, Class 35, and Class 40, all compliant with ASTM A48.
Yes. Badger Foundry produces ductile iron castings ranging from 100 lbs. to 2,500 lbs. using both No-Bake and Green Sand molding processes. Available ductile iron grades include 60-40-18, 65-45-12, 80-55-06, and 100-70-03, all compliant with ASTM A536.
Badger Foundry employs an advanced suite of engineering tools to ensure dimensional accuracy, optimize casting design, and reduce defects before production begins. These include FARO Arm 3D scanning for dimensional verification, NovaCast solidification simulation software, SolidWorks, Pro-E, Anvil, and Unigraphics for CAD/CAM design and modeling.
New casting startups are managed through a structured quality launch process using Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), and an internal job tracker system. These tools ensure that each new casting meets customer specifications and quality standards before entering full production.
Yes. Badger Foundry is certified to ISO 9001:2015 for the manufacture of iron castings. This certification reflects our commitment to consistent quality management systems and continuous process improvement.
Badger Foundry serves a wide range of industries including agriculture, heavy equipment, municipal infrastructure, industrial machinery, and OEM manufacturing. Our Midwest location provides efficient logistics access to customers throughout the region.
Badger Foundry maintains a comprehensive environmental compliance program that includes sand reclamation and reuse, metal scrap recycling, dust collection systems, and ongoing monitoring to meet all applicable regulatory standards. We are committed to responsible, sustainable foundry operations.
Badger Foundry is located in Winona, Minnesota — in the heart of the Midwest, along the Minnesota-Wisconsin border. Our central Midwest location supports reliable on-time delivery to customers across the region.
Badger Foundry has been a trusted iron casting manufacturer since 1910 — over 114 years of continuous operation. Our advantages include expertise in complex casting geometries, a highly experienced workforce, rigorous documentation and quality systems, responsive engineering and customer support, and a strategic Midwest location that enables dependable on-time delivery.